One man’s waste is another man’s treasure!

One man’s waste is another man’s treasure!

One man’s waste is another man’s treasure!

Our knowledge and experience in heat transfer, fluid mechanics, process engineering and hydronics were put to good use recently at an asphalt production facility in Avonmouth. Here we provided a bespoke heat recovery system for John Wainwright & Co. Ltd.

This industrial heat recovery project benefited from the Department for Business Energy and Industrial Strategy’s (BEIS) IHRS programme, with the funding application supported by Essco as part of a package of services.

The heat recovery system is operational and has a forecasted reduction in CO2 emissions of around 145 tonnes per annum. This translates to an anticipated fuel saving of up to 4% per annum.

Kevin Saunders, Business Improvement Manager at John Wainwright & Co. Ltd comments

“This project represented a significant investment and is the epitome of our commitment to the environment. Under the guidance of Simon Lumkin (Project Lead) and continued support from Lawrence Rogers, a great team worked extremely hard to deliver an energy efficient system we believe is the first for our industry. The system was carefully designed by Lawrence ensuring it delivered energy savings without compromising the production process.”

Technical Details

The system design at the Wainwright’s facility operates by recovering waste thermal energy through the aggregate drying process and re-injecting this recovered energy into the process to reduce the burnt fossil fuel consumption on site. Air to water heat exchanger technology is used to capture the otherwise wasted thermal energy in the exhaust flue and transfer this to a hydronic system. This recovered thermal energy is used to pre-heat the combustion air onto the 19MW gas burner resulting in a reduction in fuel usage onsite. Additional waste thermal energy is also recovered from a nearby air compressor and this is injected into the combustion air pre-heating process to further boost the efficiency of the system and reduce fossil fuel consumption.

Lawrence Rogers, Essco’s Principal Design Engineer reflects

This was a fantastic project to be involved with, designing a bespoke package offering with attractive energy savings alongside low parasitic loads and with minimal risk to current production. The project was not without its challenges (COVID aside), such as the harsh environment the equipment must operate in, however, these challenges were overcome and a robust, low maintenance system was delivered.”

Industrial Heat Recovery Support (IHRS) programme

The Government’s Industrial Heat Recovery Support (IHRS) programme made an important contribution to enabling this project at a time when decarbonising industry and optimising energy use is vital. The grant funding received was crucial, as without it the project did not meet the Company internal rate of return. Research undertaken for the Feasibility Study identified two key areas for heat recovery that would help to decarbonise the process and support Environment, Social and Governance benefits.

Essco works closely with the Government’s Industrial Heat Recovery Support (IHRS) programme (now Industrial Energy Transformation Fund IETF) and can advise where this may be a suitable option and take care of the application process from start to completion.

Contact Lawrence Rogers on 07776 150538 or email projects@esscogroup.co.uk to find out how Essco Energy can add value to your heat recovery project.

EDGE Scores Top Marks for BESA HIU Test

EDGE Scores Top Marks for BESA HIU Test

EDGE Scores Top Marks for BESA HIU Test

As part of our ongoing commitment to improving the efficiency of UK heat networks, the Essco EDGE heat interface unit has been tested against the latest BESA (The Building Engineering Services Association) HIU Test Regime. Test results include a VWART of just 28°C1 and a quick domestic hot water response, meaning the EDGE-T comes out top for performance.

Matt Lowe, Commercial Director at Essco, comments – “We’re delighted to announce the results of the BESA HIU testing. These results confirm that our EDGE unit delivers high-efficiency performance, low return temperatures and accurate system control – all key to running an efficient system”

He continues – “Results can be attributed to the use of first-class components, including ESBE SLB valves, the Rolls Royce of flow control, and Minibems IoT technology for internet-connected remote management. This coupled with Essco’s quality design and manufacturing capability makes for a top performing HIU”

View our published results and the full test report by visiting the BESA website: www.thebesa.com/ukhiuEDGE T Powered by MinibemsCollaboration with Minibems
Our collaboration with Minibems brings a whole host of additional benefits to the building owner/operator and resident. This includes real-time flow control, which can deliver fuel and carbon savings of 25-40%*, and remote monitoring, diagnosis, and management of the heat network, which can reduce the time and cost of unplanned maintenance.

Additionally, units are supplied billing ready with no requirement for an additional valve or user interface, saving around £450 per apartment. Residents can also benefit from the optional Minibems credit and prepayment metering and billing services from day one, with simple set-up and flexible payment methods for ease of use.

For the best energy efficient products and systems call 01489 779068 to speak to our friendly team or email us using our contact form.

 

*Actual savings are dependent on project specific conditions.

1 Model tested is Essco EDGE T1 HIU with Minibems

A new dawn, a new day, a new Essco and we’re feeling good!

A new dawn, a new day, a new Essco and we’re feeling good!

A new dawn, a new day, a new Essco and we’re feeling good!

We are delighted to unveil our revitalised company branding, which includes a new name, look and website. This branding reflects the creation of the new ‘Essco Group’ and represents a big change, with the previous logo having been in place for 13 years. These changes are not just skin deep, we are also enhancing our existing assets with the addition of new products, services and solutions.

The new Essco Group features four divisions. These include Essco Energy, who provide products and systems for building services and industrial applications such as heat networks and heat recovery. Essco Hydronics specialise in flow control for heating and hot water systems and are main distributor of ESBE valves and actuators in the UK. Offering in-house assemblies and bespoke solutions, Essco OEM design and build products to make life simple for residential and commercial HVAC applications. Lastly, Essco Process Valves provide engineered valve solutions for industrial, marine and process applications. Formerly an independent business known as The Valve & Actuator Company, this part of the group has a new name but continues to provide the same great service.

Essco Business

Richard Stammers, Essco Group Managing Director, comments – “A great deal of care and attention has been given to the development of the new look Essco Group. It was important to retain the core strengths of the existing business, whilst aligning the brand with our new mission statement”

He continues – “We’re striving to take Essco further, with a mission to deliver the best energy efficient products and systems to the heating, ventilating, air conditioning and process industries, whilst inspiring our team to provide solutions that address the climate crisis”

Originally a trading division of the Douglas Group, Essco has been a well-run family business for 25 years.  The company has been independent since 2007 and recently welcomed Matt Lowe and Matt Trott, who joined the business to strengthen the board and provide further growth.

Collaboration with specialist partners continues to be a key strength and enables us to offer first-class products that are tailored to a range of applications. These include hydronic solutions from ESBE, Minibems IoT technology for heat networks, Elysator chemical-free water treatment and many other market leading suppliers.

For the best energy efficient products and systems, call 01489 779068 to speak to our friendly team or email us using our contact form.